Aluminum Die Casting Manufacturer
High Precision, Superior Properties, sizes range from 2 cm to 2 meters, with weights from 10 g to 38 kg.
Aluminum alloy die casting is a versatile process that creates lightweight, durable parts with excellent corrosion resistance suitable for various industrial applications. DSW operates aluminum die casting machines ranging from 80 to 2000 tons, enabling us to produce various aluminum parts in different shapes, thicknesses, sizes, and weights.
We also offer in-house design and engineering services for tool and die production, ensuring high-quality, efficient manufacturing. This comprehensive approach allows us to maintain control over the entire process, meeting your precise specifications.
Aluminum Die Casting
With 16 die casting machines, DSW Industry can efficiently manage both small-batch runs and large-scale production.
This diverse range ensures flexibility in part size, complexity, and material requirements.
Benefits of Aluminum Die Casting ?
Offers flexibility, stability, cost-efficiency, and versatile finishes for industries.
Aluminum die casting offers a range of benefits that make it an ideal choice for a variety of applications, including:
- Lightweight & High Strength: Aluminum die cast parts are lightweight yet strong, offering excellent strength-to-weight ratios.
- Superior Surface Finishes: The process allows for high-quality surface finishes, including anodizing, and ensures a smooth, polished final product.
- Complex Part Production: Aluminum die casting enables the production of intricate and large components, including those with complex geometries.
- High Production Rates: The process is fast, with high efficiency and low labor costs, making it ideal for mass production.
- Corrosion Resistance: Aluminum die cast components are highly resistant to corrosion, ensuring long-lasting performance.
- Thermal & Electrical Conductivity: The material provides excellent thermal and electrical conductivity, making it suitable for industries like automotive, aerospace, and electronics.
- Recyclability: Aluminum die castings are fully recyclable, offering both environmental benefits and cost savings.
These advantages make aluminum die casting an effective solution for a range of industries, from automotive to medical, aerospace, and more.
Aluminum Alloy Options ?
Perfect for lighting, automotive, electronics, home appliances, and more.
Aluminum alloys are highly suitable for diverse applications due to their exceptional properties. Alloy 380 (or ADC12) is the most widely used die casting alloy, known for its versatility in meeting a broad range of customer requirements. Additionally, we work with several other high-quality aluminum alloys, including:
Industry Standard
- A380
- A383 (ADC12)
- ADC12
- B390
- A413
- A413HP
- K-Alloy
- A360
- ADC10
- ADC6
European Standards (EN)
- EN AC-46000
- EN AC-44300
- EN AC-47100
- ENAC44300
- ENAC 47100
Special Alloys
- 43500
- AlSi12Cu
- AlSi9Cu3 (Fe)
- AlSi12Cu1 (Fe)
- AlSi12 (Fe)
- AlSi10MnMg
- AC4CH
- AlSigC3
- LM-24
- LM-27
- EZAC
These alloys are classified by industry standards, European norms, and specialized formulations used for specific applications.
Aluminum Die Casting Industrial Applications
Aluminum die casting is widely used across various industries due to its strength, lightweight properties, and high production efficiency. Key industries that benefit from aluminum die casting include:
- Electronics
- Automotive
- Telecommunications
- Home Appliances
- HVAC Systems
- Agricultural Machinery
- Appliance Manufacturing
- Mechanical Design
These industries require parts that are both durable and precise, which makes aluminum die casting the ideal solution for their manufacturing needs.
Aluminum Die Casting Process
We utilize both hot and cold chamber die casting techniques:
- Hot Chamber: Molten aluminum is injected into the die through a gooseneck submerged in the molten metal, enabling efficient production with high output rates.
- Cold Chamber: Molten aluminum is manually poured into a cold chamber, and a plunger forces it into the die cavity under high pressure.
Both processes ensure high-quality parts with minimal production time.
Assembly & Installation Services
For projects requiring specific assembly or installation needs, DSW offers custom solutions, including:
- Casting pins directly into the component’s design
- Machining external threads on casting bosses
- Casting holes for internal threading
- Post-machining insert installations (e.g., pins, helicoils)
- Complex Assemblies and Kitting
- Custom Coating and Finishing
- Full assembly services
Why Choose DSW?
With over 21 years of experience and ISO certification, DSW is a trusted aluminum die casting manufacturer. We specialize in producing high-quality, dimensionally stable parts suitable for various industries.
- Superior Quality Control: We maintain strict quality standards throughout the manufacturing process.
- Fast Delivery: Our efficient production lines ensure quick project turnaround times.
- Advanced Manufacturing: Our 11,000-square-meter facility uses the latest technology for precise and efficient production.
- Expert Engineering Support: Our team of engineers ensures every project meets high quality and functionality standards.
Custom Aluminium Die Casting
Contact DSW today for high-quality aluminium die-casting solutions.
Request a quote or learn more about our custom services.