Comparison of Aluminum Alloys

Explore a detailed comparison of various aluminum alloys and their corresponding standards from international organizations such as ISO, UNS, ASTM, and others. This guide covers the most commonly used casting processes, including sand casting, high-pressure die casting (HPDC), low-pressure die casting (LPDC), and gravity die casting (GDC). Find in-depth information on the alloy compositions, their properties, and their applications in industries ranging from automotive to aerospace.

The most common casting processes for these alloys are Sand Casting and High Pressure Die Casting (HPDC), which depend on the alloy composition and application.

ISO Standard (International) GB Standard (China) UNS ASTM (The US) ANSI (The US) JIS Standard (Japan) EN Standard (Europe) BS Standard (UK) DIN Standard (Germany) Casting Process Alloy Description
AlSi7Mg ZL101 A03560 356 AC4C ENAC-42100 LM25 G-AlSi7Mg Sand Casting Silicon-aluminum alloy
AlSi7Mg0.3 ZL101A A13560 356 AC4CH ENAC-42100 G-AlSi7Mg Sand Casting Silicon-aluminum alloy
AlSi12(a) ZL102 AC3A ENAC-44200 LM6 G-AlSi12 Sand Casting Silicon-aluminum alloy
AlSi12(Fe) YL102 A14130 A413 ADC2 ENAC-44300 LM20 HPDC Silicon-iron alloy
AlSi10Mg ZL104 A03600 AC4A ENAC-43400 LM9 G-AlSi10Mg Sand Casting Magnesium-aluminum alloy
AlSi10Mg(Fe) YL104 A13600 A360 ADC3 ENAC-43000 HPDC Magnesium-iron alloy
AlSi5Cu1Mg ZL105 A03550 355 AC4D ENAC-45300 LM16 G-AlSi5(Cu) Sand Casting Silicon-copper alloy
AlSi5Cu1Mg ZL105A A33550 C355.0 ENAC-45300 Sand Casting Silicon-copper alloy
AlSi5Cu3 ZL106 A03280 328 ENAC-45400 LM27 Sand Casting Silicon-copper alloy
AlSi6Cu4 ZL107 A03190 319 AC2B ENAC-45000 LM21 G-AlSi6Cu4 Sand Casting Silicon-copper alloy
AlSi12(Cu) ZL108 AD12 LM2 Sand Casting Silicon-copper alloy
AlSi12Cu1(Fe) YL108 LM2 HPDC Silicon-copper-iron alloy
ZL109 A03360 336.0/339.0 AC8A ENAC-48000 LM13 Sand Casting Unknown alloy
ZL110 LM12 G-AlSi(Cu) Sand Casting Copper alloy
ZL111 A03280/A03540 328.0/354.0 ENAC-46400 G-AlSi8Cu3 Sand Casting Silicon-copper alloy
AlSi8Cu3 YL112 A03800 380 AC4B/ADC10 ENAC-46200 HPDC Silicon-copper alloy
YL113 ADC12 ENAC-46100 HPDC Copper alloy
AlSiMg0.6 ZL114A A13570 A357.0 ENAC-42200 Sand Casting Magnesium-silicon alloy
ZL115 Sand Casting Unknown alloy
ZL116 358 Sand Casting Unknown alloy
ZL117 Sand Casting Unknown alloy
YL117 A23900 B390.0 AC9B/ADC14 LM30 HPDC Magnesium-copper alloy
ZL201 Sand Casting Unknown alloy
ZL201A Sand Casting Unknown alloy
ZL202 LM12 Sand Casting Unknown alloy
AlCu4Ti ZL203 ZL203 295 ENAC-21100 G-AlCu4Ti Sand Casting Copper-titanium alloy
ZL204A Sand Casting Unknown alloy
ZL205A Sand Casting Unknown alloy
ZL206 Sand Casting Unknown alloy
ZL207 Sand Casting Unknown alloy
ZL208 RR350 Sand Casting Copper alloy
ZL209 Sand Casting Unknown alloy
A02010 201 Sand Casting Unknown alloy
AlCu4MgTi A02060 206 AC1B ENAC-21000 G-AlCu4TiMg Sand Casting Copper-magnesium-titanium alloy

Low Pressure Die Casting

The list of aluminum alloys suitable for Low Pressure Die Casting (LPDC) along with their corresponding standards and casting processes.

ISO Standard (International) GB Standard (China) UNS ASTM (The US) ANSI (The US) JIS Standard (Japan) EN Standard (Europe) BS Standard (UK) DIN Standard (Germany) Casting Process Alloy Description
AlSi9Cu3 ZL107 A03290 340 ENAC-46000 LM23 G-AlSi9Cu3 LPDC Silicon-copper alloy
AlSi12Cu1 ZL108 A03300 350 ENAC-46500 LM31 G-AlSi12Cu1 LPDC Silicon-copper alloy
AlSi7Mg0.5 ZL105A A03580 355 AC4C ENAC-42000 LM17 G-AlSi7Mg0.5 LPDC Silicon-magnesium alloy
AlSi10Mg ZL104 A03600 AC4A ENAC-43400 LM9 G-AlSi10Mg LPDC Silicon-magnesium alloy
AlSi9Cu4 ZL110 A03350 355 ENAC-47500 LM32 G-AlSi9Cu4 LPDC Silicon-copper alloy
AlSi5Cu3 ZL106 A03280 328 ENAC-45400 LM27 G-AlSi5Cu3 LPDC Silicon-copper alloy
AlSi7Mg2 ZL109 A03510 320 ENAC-46000 LM22 G-AlSi7Mg2 LPDC Silicon-magnesium alloy
AlCu4MgTi ZL203 A02060 206 AC1B ENAC-21000 G-AlCu4MgTi LPDC Copper-magnesium-titanium alloy

Low Pressure Die Casting (LPDC): This process uses low-pressure to push molten metal into the mold, typically offering higher accuracy and better surface finish than traditional sand casting. It’s often used for complex shapes and thin-walled parts. Alloys like AlSi7Mg0.5 and AlSi10Mg are commonly cast using LPDC.

Aluminum Alloys in Gravity Die Casting

The list of aluminum alloys idea for Gravity Die Casting (GDC), along with their corresponding standards and casting processes.

ISO Standard (International) GB Standard (China) UNS ASTM (The US) ANSI (The US) JIS Standard (Japan) EN Standard (Europe) BS Standard (UK) DIN Standard (Germany) Casting Process Alloy Description
AlSi9Cu3 ZL107 A03290 340 ENAC-46000 LM23 G-AlSi9Cu3 GDC Silicon-copper alloy
AlSi12 ZL102 A03220 340 AC3A ENAC-44200 LM6 G-AlSi12 GDC Silicon alloy
AlSi7Mg ZL101 A03560 356 AC4C ENAC-42100 LM25 G-AlSi7Mg GDC Silicon-magnesium alloy
AlMg5 ZL201 A03510 510 ENAC-29000 LM24 G-AlMg5 GDC Magnesium alloy
AlSi10Cu2 ZL110 A03340 320 ENAC-47000 LM31 G-AlSi10Cu2 GDC Silicon-copper alloy
AlSi8Cu2 ZL106 A03270 330 AC2B ENAC-45000 LM21 G-AlSi8Cu2 GDC Silicon-copper alloy
AlSi7Cu1 ZL105 A03310 340 ENAC-45500 LM19 G-AlSi7Cu1 GDC Silicon-copper alloy
AlCu4Ti ZL203 A02060 206 AC1B ENAC-21000 G-AlCu4Ti GDC Copper-titanium alloy

Gravity Die Casting (GDC): This process relies on gravity to fill the mold, typically used for medium to large-size parts with relatively simple geometries. It provides good dimensional accuracy, surface finish, and structural integrity. AlSi9Cu3, AlSi7Mg, and AlMg5 are typical alloys used for GDC due to their good flowability and casting characteristics.

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