What is Industrial Casting?

Industrial casting is a manufacturing process where molten metal is poured into a mold and allowed to solidify into a specific shape. This process is widely used in various industries to produce complex metal components with high precision and repeatability. The mold, typically made from sand, metal, or ceramic, defines the shape and surface quality of the final cast part.

Types of Industrial Castings

Industrial casting processes can be broadly categorized based on the materials used for the molds and the techniques employed. Some common types of industrial casting processes include:

  1. Sand Casting
    • Process: Uses a sand mold to create the cast part.
    • Applications: Engine blocks, cylinder heads, pump housings, and large industrial parts.
  2. Die Casting
    • Process: Molten metal is forced into a metal mold (die) under high pressure.
    • Applications: Automotive components, electrical housings, and consumer goods.
  3. Investment Casting (Lost Wax Casting)
    • Process: A wax model is coated with a ceramic material to create a mold. Once the ceramic hardens, the wax is melted and drained, and molten metal is poured into the cavity.
    • Applications: Aerospace components, medical implants, and intricate industrial parts.